Gashi Milot, Gursch Heimo, Hinterbichler Hannes, Pichler Stefan, Lindstaedt Stefanie , Thalmann Stefan
2022
Predictive Maintenance (PdM) is one of the most important applications of advanced data science in Industry 4.0, aiming to facilitate manufacturing processes. To build PdM models, sufficient data, such as condition monitoring and maintenance data of the industrial application, are required. However, collecting maintenance data is complex and challenging as it requires human involvement and expertise. Due to time constrains, motivating workers to provide comprehensive labeled data is very challenging, and thus maintenance data are mostly incomplete or even completely missing. In addition to these aspects, a lot of condition monitoring data-sets exist, but only very few labeled small maintenance data-sets can be found. Hence, our proposed solution can provide additional labels and offer new research possibilities for these data-sets. To address this challenge, we introduce MEDEP, a novel maintenance event detection framework based on the Pruned Exact Linear Time (PELT) approach, promising a low false-positive (FP) rate and high accuracy results in general. MEDEP could help to automatically detect performed maintenance events from the deviations in the condition monitoring data. A heuristic method is proposed as an extension to the PELT approach consisting of the following two steps: (1) mean threshold for multivariate time series and (2) distribution threshold analysis based on the complexity-invariant metric. We validate and compare MEDEP on the Microsoft Azure Predictive Maintenance data-set and data from a real-world use case in the welding industry. The experimental outcomes of the proposed approach resulted in a superior performance with an FP rate of around 10% on average and high sensitivity and accuracy results.
Thalmann Stefan, Gursch Heimo, Suschnigg Josef, Gashi Milot, Ennsbrunner Helmut, Fuchs Anna Katharina, Schreck Tobias, Mutlu Belgin, Mangler Jürgen, Huemer Christian, Lindstaedt Stefanie
2019
Current trends in manufacturing lead to more intelligent products, produced in global supply chains in shorter cycles, taking more and complex requirements into account. To manage this increasing complexity, cognitive decision support systems, building on data analytic approaches and focusing on the product life cycle, stages seem a promising approach. With two high-tech companies (world market leader in their domains) from Austria, we are approaching this challenge and jointly develop cognitive decision support systems for three real world industrial use cases. Within this position paper, we introduce our understanding of cognitive decision support and we introduce three industrial use cases, focusing on the requirements for cognitive decision support. Finally, we describe our preliminary solution approach for each use case and our next steps.