Lovric Mario, Meister Richard, Steck Thomas, Fadljevic Leon, Gerdenitsch Johann, Schuster Stefan, Schiefermüller Lukas, Lindstaedt Stefanie , Kern Roman
2020
In industrial electro galvanizing lines aged anodes deteriorate zinc coating distribution over the strip width, leading to an increase in electricity and zinc cost. We introduce a data-driven approach in predictive maintenance of anodes to replace the cost- and labor-intensive manual inspection, which is still common for this task. The approach is based on parasitic resistance as an indicator of anode condition which might be aged or mis-installed. The parasitic resistance is indirectly observable via the voltage difference between the measured and baseline (theoretical) voltage for healthy anode. Here we calculate the baseline voltage by means of two approaches: (1) a physical model based on electrical and electrochemical laws, and (2) advanced machine learning techniques including boosting and bagging regression. The data was collected on one exemplary rectifier unit equipped with two anodes being studied for a total period of two years. The dataset consists of one target variable (rectifier voltage) and nine predictive variables used in the models, observing electrical current, electrolyte, and steel strip characteristics. For predictive modelling, we used Random Forest, Partial Least Squares and AdaBoost Regression. The model training was conducted on intervals where the anodes were in good condition and validated on other segments which served as a proof of concept that bad anode conditions can be identified using the parasitic resistance predicted by our models. Our results show a RMSE of 0.24 V for baseline rectifier voltage with a mean ± standard deviation of 11.32 ± 2.53 V for the best model on the validation set. The best-performing model is a hybrid version of a Random Forest which incorporates meta-variables computed from the physical model. We found that a large predicted parasitic resistance coincides well with the results of the manual inspection. The results of this work will be implemented in online monitoring of anode conditions to reduce operational cost at a production site
Fadljevic Leon, Maitz Katharina, Kowald Dominik, Pammer-Schindler Viktoria, Gasteiger-Klicpera Barbara
2020
This paper describes the analysis of temporal behavior of 11--15 year old students in a heavily instructionally designed adaptive e-learning environment. The e-learning system is designed to support student's acquisition of health literacy. The system adapts text difficulty depending on students' reading competence, grouping students into four competence levels. Content for the four levels of reading competence was created by clinical psychologists, pedagogues and medicine students. The e-learning system consists of an initial reading competence assessment, texts about health issues, and learning tasks related to these texts. The research question we investigate in this work is whether temporal behavior is a differentiator between students despite the system's adaptation to students' reading competence, and despite students having comparatively little freedom of action within the system. Further, we also investigated the correlation of temporal behaviour with performance. Unsupervised clustering clearly separates students into slow and fast students with respect to the time they take to complete tasks. Furthermore, topic completion time is linearly correlated with performance in the tasks. This means that we interpret working slowly in this case as diligence, which leads to more correct answers, even though the level of text difficulty matches student's reading competence. This result also points to the design opportunity to integrate advice on overarching learning strategies, such as working diligently instead of rushing through, into the student's overall learning activity. This can be done either by teachers, or via additional adaptive learning guidance within the system.